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  • µRay8700 | Industrial x-ray ct scanners (Horizontal Model) | Matsusada Precision
  • µRay8700 | Industrial x-ray ct scanners (Horizontal Model) | Matsusada Precision

Horizontal X-ray
Micro View Microscope

X-ray inspection system with
high transmission for CT scans

  • Tube Voltage: 40kV to 130kV
  • Output Power: 40W
  • High resolution X-ray camera
  • CT Scan Unit (option)

High performance 130kV X-ray tube and high resolution X-ray camera provide
high transmission for clear images.

The overwhelmingly high transmission with 130kV X-ray tube voltage and the high power up to 40W provide higher-grade observation with high transmission. We developed our exclusive noise reduction technology as well as the smallest focal spot size of 5 µm with 4 W output. Especially, incredible low noise and high contrast are achieved by the micro-focus X-ray tube. In addition to such superior images, the exclusive software having many effective functions along with superior operability makes µRay8700/8760 series exceptionally high quality system in non-destructive inspection.

Features

  • High power X-ray up to 40W
  • Using lateral irradiation for simple fixation
  • Easy operation with attached software
  • Possible to observe the entire a large sample
  • Corresponding to CT Unit (option)

Models

Model X-ray generator Stage
Tube voltage Output power Sample size available for placing
µRay8700-LF 40 kV to 130 kV at small focal spot: 8 W MAX (177 µA MAX)
at large focal spot: 40 W MAX (300 µA MAX)
φ 200 x 340 (H) mm
The field of view ranges is unchanged.
µRay8760-LF φ 200 x 700 (H) mm
The field of view ranges is unchanged.

For more details, please check data sheet.

Functions

Transmission inspection of object longitudinal cross section is easy with horizontal X-ray radiation type

In addition to the X-axis (left/right), Y-axis (front/rear), and Z-axis (up/down), it also has a rotation axis (turn), which enables observation of the entire object.

A round work can be easily observed by placing it on the stage and turning it 360 degrees. The stage can be moved to the left/right, front/back, and up/down, allowing for easy operation.

stage1 | µRay8700 µRay8760 | Industrial x-ray ct scanners (Horizontal Model) | Matsusada Precision
stage2 | µRay8700 µRay8760 | Industrial x-ray ct scanners (Horizontal Model) | Matsusada Precision

Using a large space stage 100 mm in diameter together with the sample fixing platform, the series offers different height settings at work as you need.
(As to sample fixing, there are variations according to works. Please contact our sales representatives for details.)

As the top panel door opens*1, a long or heavy work (10 kg)*2 can easily be loaded on the stage.

  1. The door of the ceiling is not attached in µRay8760
  2. The durable supporting weighting 10 kg is optional.
long work on the stage

It is difficult to work with only a front door.

the top panel door opens

Software [µRay®Vision]

Simple operation allows for use of necessary functions by "anyone" "in no time".

The accompanying dedicated software, "µRay®Vision", not only allows for stage control and simple X-ray operation but also features a variety of image processing and measurement functions.

This is µRay Vision's display.
(1) High-resolution of one million pixels
A transparent image is displayed in real time.
(2) X-ray controller
Controls X-ray’s ON/Off, tube voltage, and tube current.
(3) Stage controller
Stage is operated by mouse.
(4) Image controller
Configures video filter, display range setting, and other loading methods.

Chap. 1 Simple observation and analysis

Easy observation and analysis at the micro/macro level and in various directions

With the reduced display function, you can easily make comparative observations.

By switching from the high-resolution display to the reduced display, you can perform observation/analysis of the sample by comparing it with previously saved images.

High-resolution display
high-resolution image
PET bottle
Reduced display
reduced display image

With a move and a click, details can easily be observed.

This function is helpful for when you "want to observe the details of a sample while maintaining high resolution".
Because the stage moves to the part that's clicked, no details will be missed.
By gradually moving the stage, the whole area can be observed without missing anything.

The screen centers on the point clicked.

Electronic components screen capture
Electronic components
The detail of Electronic components screen capture

Chap. 2 Simplifying lot inspection and all quantity inspection

Easy and fast operation for all quantity inspection

TEACHING function makes it easier to inspect the certain sample repeatedly in the specific part.

This function improves inspection efficiency by automatically moving the stage to pre-registered points. Once the positional data has been stored, you can display images of exactly the same points on multiple specimens with the same shape. Also, because settings such as the X-ray output rate, the magnification rate, and the stop time can be configured individually for each point, any type of specimen can be handled.

The TEACHING function
multiple specimens

Chap. 3 Quick response to complicated judgments

Betterment of pass/fall judgment

COLORING function makes it easier to find defects

This function detects the gray level of points where foreign matter or faults are identified in a defective specimen. It then adds color to all points that have the same gray level. Since color is added only to areas with a gray level that indicates a defect, this function allows you to assign a pass/fail more easily.

Range color dialog
Void
Void on the resin molded product

AREA CALCULATION function makes it easier to inspect samples using the areas.

This function helps you to identify differences in size when examining rows of the same object or of different objects with the same shape and to judge the results of void fraction measurements for BGAs. The measurement results are quantified and then used to measure the surface areas, number of holes, hole areas, and area ratio.

Output as CSV data
Output as CSV data
BGA photo
Area measurement of BGAs

Chap. 4 Easy operation for image processing and analysis

With the exclusive software as standard, the advanced image processing and analysis are available in simple operations

Display Range

Allows you to set an arbitrary gray level based on an image's histogram and then enhance the contrast manually.

Range Setting dialog
Connector
Connector

Brightness control

Individually controlling the gain, contrast, and gamma values allows for flexible change of the brightness value of images.

Brightness setting dialog and rat image
Rat

Size measurement

By drawing the measurement lines on the image, the dimensions within the image can be measured.

measure dialog and secondary cell image
Secondary cell

Threshold

Allows you to set all values above the threshold to white and all values below it to black.

Range Setting dialog
void of BGA
Void of BGA

Filters

The µRay series provides more than ten different types of filters and image processing functions that enable more detailed image analysis. Applying a filter to a moving image enables you to perform real-time image analysis.

dialog of rechargeable batery
Rechargeable battery
  • 3D
    3D screen
  • Sobel
    Sobel screen
  • Coloring
    Coloring screen
  • Emboss
    Emboss screen
  • Gradation reverse
    Gradation reverse screen
  • Pseudo-coloring
    Pseudo-coloring screen

No specialist knowledge or qualifications required

leading to user-friendly and safety for all

Reliability Latest ACC function

Just a single click required even for the first specimen

The automatic contrast control (ACC) function selects the most suitable contrast setting for the image. No matter who is using the system, a high-definition X-ray image can be readily obtained.

how to use Image Controller dialog box in Latest ACC function

Reliability Imaging conditions replication function

Leveraging previously used conditions to simplify the process

By loading the imaging conditions file for a previously captured image, you can capture new images under the exact same conditions. This eliminates the risk of mistakes being made, regardless of who is using the system.

image using Imaging conditions replication function

Reliability Automatic aging function

Maintenance free

The system memorizes the time and date of use. The aging time is automatically selected based on how many hours have passed since that day to ensure optimum aging.

[If the aging function is not performed properly, the service life of the X-ray tube could be shortened.]

Safety Interlock function

The system stops emitting X-rays immediately if the door is opened.

Safety Auto-off function

In case you forget to turn off the X-ray source, the system automatically stops X-ray irradiation after a set time has elapsed. The maximum setting is 30 minutes.

Safety Emergency stop button

This button is to be used only in an emergency. It stops X-ray irradiation and stage movement immediately.

Specifications

For details, download the datasheet below.

Options

-LCTN/-LCTM/-LCTX

CT Scan Unit: 2D/3D analysis software

A fluoroscope can only capture projection images, but a CT Unit can capture 3D images. A CT Unit can also capture tomographic images of the specified surface of a 3D image.

CT Unit screen capture
Joint on a resin cap

Display software

The display software enables you to obtain clear 3D images within 15 minutes. The 3D position displays make it easy to perform high-accuracy analysis. The software provides all of the functions needed for CT and image analysis.

Tomographic images can be observed from three directions.
Display software screen capture
Electrolytic capacitor

CT scan specifications

CT processing software
Reconfiguration matrix 2304 x 2304 x 1300
Scan mode Normal scan, Half scan, Offset scan
Number of slices 320, 640, 96, 1300
Number of views 150, 300, 600, 1,000, 3,000, 5,000
Image processing
3D display MPR display, Volume rendering display
3D analysis Volume measurement, Filter, Movie output, CAD data output, Image file output
-LFG3/-LF6

Wide-field and high-resolution digital FPD option

The optional wider field and higher resolution imaging units are selected over the standard equipment. The wider field 3-million-pixel digital FPD provides 4.2 times the standard imaging range to take an image at only one time. In addition, using the 6-million-pixel digital FPD, you can achieve more definitive observations with higher resolution as well as wider field.

Standard
(3-million-pixels FPD)
3-million-pixels option
(with wider field)
6-million-pixels option
(with higher resolution and wider field)
Options µRay8700-LF
µRay8760-LF
µRay8700-LFG3
µRay8760-LFG3
µRay8700-LF6
µRay8760-LF6
Visual field size 64 mm x 114 mm 153 mm x 204 mm 114 mm x 146 mm
Effective pixels 3 million pixels 3 million pixels 6 million pixels
Density resolution 14 bit 14 bit 14 bit
Monitor Size 27 inches 27 inches 27 inches
Geometrical magnification ratio
(times)
Max 9.5 Max 9.5 Max 9.5
Min 1.4 Min 1.4 Min 1.4
Monitor magnification ratio Max 44.8 Max 14.9 Max 29.8
Min 6.7 Min 2.2 Min 4.4
Inspection visual field
(mm)
Max 6.8 mm x 12.0 mm Max 16.2 mm x 21.6 mm Max 12.1 mm x 15.4 mm
Min 45.8 mm x 81.3 mm Min 109.4 mm x 145.9 mm Min 81.4 mm x 103.9 mm
-LZU

High magnification stage option:

Option µRay8700-LFZU
µRay8760-LFZU
µRay8700-LFG3ZU
µRay8760-LFG3ZU
µRay8700-LF6ZU
µRay8760-LF6ZU
Cmaera Standard
(3-million-pixels FPD)
3-million-pixels option
(with wider field)
6-million-pixels option
(with higher resolution and wider field)
Geometrical magnification ratio
(times)
Max 19.9 Max 19.9 Max 19.9
Min 1.6 Min 1.6 Min 1.6
Monitor magnification ratio Max 93.7 Max 31.2 Max 62.4
Min 7.6 Min 2.6 Min 5.1
Inspection visual field
(mm)
Max 3.3 mm x 5.8 mm Max 7.7 mm x 10.3 mm Max 5.8 mm x 7.4 mm
Min 40.2 mm x 71.2 mm Min 95.7 mm x 127.7 mm Min 71.2 mm x 90.9 mm
-LE

Language setting (English) option

The language setting of attached Instruction Manual, OS, software is set to English. US keyboard will be selected.

-L(***V)

Input voltage is changed to 110 V, 115 V, 120 V, 200 V, 220 V, 230 V, 240 V, or Vac ±10% by entering it in ***.

-LW

Load capacity 10kg Stage option

How to Order

When ordering, add Option No. in the following order by alphabet, and number to Model No.
[Example] μRay8700-How to order LCTMEFG6W(200V)

Sold Separately

STG024

Four-jaw chucking

As the device has the shape of chuck jaws on the edge, it is useful to observe samples that are difficult to be fixed on the stage. The device length varies according to the size of works, so for details, contact us.

Application

Fields and Applications of X-ray Radiography Non-Destructive Testing

Pharmaceuticals and Cosmetics
Tablets, Capsules, Catheters, Medical pouches, Foreign object in the face mask, Cosmetics
Automobiles and Electric Vehicles
Automotive components, Wire harness, Batteries, Molded plastic parts, Motor, Insert molded parts, Aluminum die casting, Sensor, Mating parts connection
Electronics
Ball grid array (BGA), Integrated circuit (IC) chip, Connectors, Capacitors, LED, Relays, Printed circuit board (PCB), AC adapter, Light bulbs filament, Electrical cable disconnects, Discharge traces of dielectric breakdown
Advanced Materials
Carbon-Fiber-Reinforced Polymers (CFRP), Insulation material, Carbon, Dissimilar material joint, Contamination in beryllium
Precision Conponents
Probe, Bearing, Mating of plastic parts, Spring position
Creatures and Plants
Laboratory rats, Seeds, Flowers, Shell, Bone, Insects, Rice
Others
Microscopic foreign matter contamination, Voids in welding, Plastic bottle, Sealing of cans

FAQ for performance of X-Ray Inspection System

X-Ray Inspection System FAQ

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