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Industrial Micro CT Software

Express 3D Voxel Data

Benefits of X-Ray CT system

  • Observation from multiple directions
  • Non-contact measurement
  • Distance measurement
  • Volume measurent
  • Rendering object properties
  • Utilized for reverse engineering
  • Contributing to product development(speedy visualization of defects)

Computed Tomography Basics

Computed Tomography (CT) refers to non-destructive testing (NDT) technology that uses an X-ray generator and an X-ray detector (camera). The CT scan generates two-dimensional (2D) vision images of objects from many different angles with a full 360-degree rotation. And using the reconstruction software, you can reconstruct the tomographic images of the objects and convert them to three-dimensional images.

Computed tomography basics | Matsusada Precision

Normal scan vs Offset scan

In Normal scan, if the width of the vision image of the sample is larger than the width of the X-ray camera, you need to shoot the sample repeatedly to obtain the tomographs. On the other hand, using offset scan, the center of the X-ray camera is shifted from the center of rotation of the sample for shooting, so a tomograph of a wide area at a time can be taken.

Maximum imaging area for normal scan
Maximum imaging area for normal scan | Matsusada Precision
Maximum imaging area for offset scan
Maximum imaging area for offset scan | Matsusada Precision

Lineup

Function -CTN -CTDa -CTM CTDaX
Scan mode Normal scan
Half scan
Offset scan
Reconstruction Noise suppresion
Metal artifact reduction
Beam hardening reduction
Ring artifact reduction
Simple analysis Volume rendering
2D Cross-section surface display
MPR image display
3D tomographic image
Measurement Dimension (distance) measurement
Angle measurement
2D/3D internal diameter measurement
3D fitting
3D Particle analysis
3D drawing
Saving in DICOM format

*precision CT9600 has the -CTDa feature as standard, selectable -CTDaX as on option.

Functions

RECONSTRUCTION

Ring artifact reduction

The filtering process can reduce artifacts in two-dimensional tomographic images.

  • -CTN
  • -CTDa
  • -CTM
  • -CTDaX
Before processing | Matsusada Precision After processing | Matsusada Precision

Metal artifact reduction

The function reduces metal artifacts in the captured tomographic images.
It provides tomographic images with reduced metal artifacts for structural image analysis and internal observation.

  • -CTN
  • -CTDa
  • -CTM
  • -CTDaX
Before processing | Matsusada Precision After processing | Matsusada Precision

2D IMAGE

example of a capacitor (size approximately 0.24inches (6 mm) in diameter, 0.39inches (10 mm) in height | Matsusada Precision

Here is an observation example of a capacitor (size approximately 0.24inches (6 mm) in diameter, 0.39inches (10 mm) in height.

  • -CTN
  • -CTDa
  • -CTM
  • -CTDaX

Arbitrary tomographic images

Displays tomographic images at arbitrary position.

Arbitrary tomographic images | Matsusada Precision

Multi Planar Reconstructions (MPR)

Displays tomographic images of the 3D volume data from three directions.

Multi Planar Reconstructions (MPR) | Matsusada Precision

3D IMAGE

  • -CTN
  • -CTDa
  • -CTM
  • -CTDaX

3D arbitrary tomographic images

Visualizes volume-rendered 3D tomographic images.

3D arbitrary tomographic images | Matsusada Precision

Volume rendering

Displays images that are generated from voxel data with all XYZ information. By changing the viewpoint, images from all directions can be displayed.

Volume rendering | Matsusada Precision

ANALYSIS FUNCTION

Dimension measurement

Measures dimensions between specified points on a 2D image. (-CTN option is available only by using two-dimensional images.)

  • -CTN
  • -CTDa
  • -CTM
  • -CTDaX
Dimension measurement | Matsusada Precision
2D image
Dimension measurement | Matsusada Precision
3D image

Volume / Surface area measurement

Measures the volume or surface area of a read 3D image.

  • -CTN
  • -CTDa
  • -CTM
  • -CTDaX
寸法測定 | Matsusada Precision

Shortest distance measurement

Measures the shortest (or longest) distance on a 2D image. The distance is automatically measured by mouse dragging and the dimension to display the dimensions of the shortest and longest parts. The measurement results are reflected in a 3D image.

  • -CTN
  • -CTDa
  • -CTM
  • -CTDaX
Shortest distance measurement (2D image) | Matsusada Precision
2D image
Shortest distance measurement (3D image) | Matsusada Precision
3D image

Arbitrary object separation

Arbitrarily extracts some part of an image to color or separate it.

  • -CTN
  • -CTDa
  • -CTM
  • -CTDaX
Arbitrary object separation | Matsusada Precision

CAD data output

The surface shape of 3D images can be approximated polygonally to output as a point group file (STL format).

  • -CTN
  • -CTDa
  • -CTM
  • -CTDaX
CAD data output | Matsusada Precision

Geometric Dimensioning and Tolerancing (GD&T)

Using 3D display analysis data, you can check areas of sample structure, foreign matters or shrinkage cavities in molding that cannot be measured by contact-type instruments. In addition, the function visualizes deviations and defect locations, facilitating sample inspection. It is suited for mold designs, inspections of shrinkage cavities in casting.

Comparison of design values and actual measured values

Visualization is available for shape differences by comparison CT data as the measured values and CAD data as the design values. Deviations can be identified by color.

CAD data | Matsusada Precision
CAD data
Comparison of design values and actual measured values | Matsusada Precision
Comparison of design values and actual measured values

Defect analysis

The defect analysis is used for detecting accurate location and size of defects in samples. It can also calculate the percentage of defects to the sample volume. It is available in the following categories.

  • Scale (circumscribed sphere) / Volume
  • Surface area
  • Position xyz
  • Self - Sphericity
  • Spacing (distance between defects)
  • Projected size xyz
3D display of X-ray images | Matsusada Precision
3D display of X-ray images
Defect analysis | Matsusada Precision
Defect analysis

Wall thickness analysis

Visualization of wall thickness analysis using CAD data and CT data is available. It is also available for errors in design values. The errors can be identified by color.

Wall thickness analysis | Matsusada Precision

Wall thickness analysis (2D-display)

Three-dimensional images are used for the wall thickness measurement.

Wall thickness analysis (2D-display) | Matsusada Precision

Specifications

For details, download the datasheet below.

Applications

Injection molded part | Matsusada Precision
Injection molded part
Vibration motor | Matsusada Precision
Vibration motor
Battery (left: Alkaline battery, right: Lithium-ion battery) | Matsusada Precision
Battery (left: Alkaline battery, right: Lithium-ion battery)
Tablet (pharmacy) | Matsusada Precision
Tablet (pharmacy)
Brush pen | Matsusada Precision
Brush pen

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